Files
brewpi/components/pid/temp_controller_smith.py
T
jensandClaude Sonnet 4.6 1bf3929b60 Drop model_params from base, enable Smith predictor delay correction
TempControllerBase no longer threads model_params through (only the
Smith subclass needs it, for its own Pot model and Kalman filters).

Enable the Smith predictor's actual delay-compensated error term
(theta_err now uses theta_ist_plant - theta_ist_model_delay +
theta_ist_model instead of the plain plant reading), which is the
correction this controller is named for.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-18 21:06:35 +02:00

170 lines
5.4 KiB
Python
Executable File

from components.plant.pot import Pot
from matplotlib.pyplot import plot, figure, subplot, grid, show, legend
from components.pid import Kalman
from components.pid.temp_controller_base import TempControllerBase
from components.pid.tc_constants import *
import numpy as np
class TempController(TempControllerBase):
def __init__(self, dt, params, model_params):
TempControllerBase.__init__(self, dt, params)
self.kalman_model = Kalman(dt, params['Kalman'])
self.kalman_model_delay = Kalman(dt, params['Kalman'])
self.kalman_plant = Kalman(dt, params['Kalman'])
self.model = Pot(dt, model_params)
self.theta_ist_plant = 0
self.dtheta_ist_plant = 0
self.theta_ist_model = 0
self.dtheta_ist_model = 0
self.theta_ist_model_delay = 0
self.dtheta_ist_model_delay = 0
def set_model_power(self, power):
self.model.set_power(power)
def init_kalman(self, value):
self.kalman_model.initial((value, 0))
self.kalman_model_delay.initial((value, 0))
self.kalman_plant.initial((value, 0))
def on_state_entered(self, state):
if state == States.HEAT:
self.model.initial(self.theta_ist)
self.kalman_model.initial((self.theta_ist, 0))
self.kalman_model_delay.initial((self.theta_ist, 0))
def post_pid(self):
self.model.process()
def process(self):
# Process Kalman of Plant
Z_plant = self.kalman_plant.process_measurement((self.theta_ist_set, 0), 0.0)
xp_plant = self.kalman_plant.process(Z_plant)
theta_ist_plant = xp_plant[0, 0]
heatrate_ist_plant = xp_plant[1, 0] * 60
# Process Kalman of Model
k_model = self.kalman_model.process_measurement((self.model.get_temperature_intermediate(), 0), 0.0)
xp_model = self.kalman_model.process(k_model)
theta_ist_model = xp_model[0, 0]
heatrate_ist_model = xp_model[1, 0] * 60
# Process Kalman of delayed Model
k_model_delay = self.kalman_model_delay.process_measurement((self.model.get_temperature(), 0), 0.0)
xp_model_delay = self.kalman_model_delay.process(k_model_delay)
theta_ist_model_delay = xp_model_delay[0, 0]
dtheta_ist_model_delay = xp_model_delay[1, 0] * 60
self.theta_ist_plant = theta_ist_plant
self.dtheta_ist_plant = heatrate_ist_plant
self.theta_ist_model = theta_ist_model
self.dtheta_ist_model = heatrate_ist_model
self.theta_ist_model_delay = theta_ist_model_delay
self.dtheta_ist_model_delay = dtheta_ist_model_delay
self.theta_ist = theta_ist_plant
self.heatrate_ist = heatrate_ist_plant
# Compensate for max heat rate to reduce overshoot
if self.heatrate_soll_set > 0:
self.pid_hold.scale(1.0/self.heatrate_soll_set)
self.heatrate_soll = self.heatrate_soll_set * self.pid_hold.get_y()
if 1:
theta_err = self.theta_soll_set - (theta_ist_plant - theta_ist_model_delay + theta_ist_model)
else:
theta_err = self.theta_soll_set - theta_ist_plant
heatrate_err = self.heatrate_soll - (heatrate_ist_plant - dtheta_ist_model_delay + heatrate_ist_model)
diff = self.theta_soll_set - self.theta_ist
self.process_fsm(diff)
self.process_pid(theta_err, heatrate_err)
if __name__ == '__main__':
dt = 1.0
temp_soll = 20
ctrl = TempController(dt, Test.tc_ctrl_params, Test.tc_model_params)
plant = Pot(dt, Test.tc_pot_params)
_y = np.empty(0)
_fb = np.empty(0)
_t = np.empty(0)
_temp_soll = np.empty(0)
_temp_ist_kalman = np.empty(0)
_heatrate_ist_kalman = np.empty(0)
_temp_ist_kalman_plant = np.empty(0)
_heatrate_ist_kalman_plant = np.empty(0)
_temp_ist_kalman_model = np.empty(0)
_heatrate_ist_kalman_model = np.empty(0)
a = 0.5
fb = 0
rho = 0.02
temps = [{'Temp': 20, 'Duration': 1000}, {'Temp': 40, 'Duration': 1000}, {'Temp': 50, 'Duration': 1000}, {'Temp': 60, 'Duration': 1000}, {'Temp': 70, 'Duration': 1000}, {'Temp': 80, 'Duration': 1000}, {'Temp': 78, 'Duration': 1000}]
t = 0
for temp in temps:
temp_soll = temp['Temp']
hold_counter = temp['Duration']
hold = False
ctrl.set_theta_soll(temp_soll)
ctrl.set_heatrate_soll(1.0)
while True:
if hold:
if hold_counter == 0:
break
hold_counter -= 1
plant.process()
temp_ist = plant.get_temperature()
ctrl.set_theta_ist(temp_ist)
ctrl.process()
y = 3500*ctrl.get_power()
power = max(0, y)
plant.set_power(power)
fb = plant.get_power()
if abs(temp_ist - temp_soll) < 0.1:
hold = True
_y = np.append(_y, y)
_fb = np.append(_fb, fb)
_t = np.append(_t, t)
_temp_soll = np.append(_temp_soll, temp_soll)
_temp_ist_kalman_plant = np.append(_temp_ist_kalman_plant, ctrl.theta_ist_plant)
_heatrate_ist_kalman_plant = np.append(_heatrate_ist_kalman_plant, max(-1, min(3, ctrl.dtheta_ist_plant)))
_temp_ist_kalman_model = np.append(_temp_ist_kalman_model, ctrl.theta_ist_model_delay)
_heatrate_ist_kalman_model = np.append(_heatrate_ist_kalman_model, max(-1, min(3, ctrl.dtheta_ist_model_delay)))
t += 1
figure(1)
subplot(3, 1, 1)
plot(_t, _temp_ist_kalman_plant, _t, _temp_soll, 'r-', linewidth=1)
legend(["ist", "soll"])
grid(True)
subplot(3, 1, 2)
plot(_t, _y, '-b', _t, _fb, '-r', linewidth=1)
legend(["y", "pot"])
grid(True)
subplot(3, 1, 3)
plot(_t, _heatrate_ist_kalman_plant, '-b', linewidth=1)
legend(["heatrate"])
grid(True)
figure(2)
subplot(2, 1, 1)
plot(_t, _temp_ist_kalman_plant, '-b', _t, _temp_ist_kalman_model, 'r-', linewidth=1)
legend(["plant", "model"])
grid(True)
subplot(2, 1, 2)
plot(_t, _heatrate_ist_kalman_plant, '-b', _t, _heatrate_ist_kalman_model, '-r', linewidth=1)
legend(["plant", "model"])
grid(True)
show()
print("End of program")