docs: update Forecast vs. actual duration for the new server-side simulated estimate
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@@ -191,32 +191,37 @@ ever.
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### Forecast vs. actual duration
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The GUI's Automatic tab shows two different time estimates, and they can
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diverge substantially:
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The GUI's Automatic tab shows up to three time estimates for a schedule:
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- Before a run starts, it shows a *static* estimate: walk the schedule
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assuming every ramp instantly achieves and holds its declared `rate`
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- Immediately on load, a quick *naive* preview: walk the schedule assuming
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every ramp instantly achieves and holds its declared `rate`
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(`abs(delta)/rate`) and every hold lasts exactly its declared `duration`.
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- Once running, it switches to a *dynamic* one: the already-elapsed part is
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the actual measured trace, and only the remaining steps are re-projected
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from the live temperature/step/`hold_remaining` each tick.
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Deliberately approximate - it's just a placeholder until the next one
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arrives a moment later.
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- A *simulated* estimate, computed server-side (`components/sud_forecast.py`'s
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`SudForecastEstimator`) by actually running the schedule through a
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throwaway `Sud`/`Pot`/temperature-controller trio built from the same
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params (`pid_type`, `TempCtrl` gains, plant params, ambient, heater max
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power) the real server uses - a multi-hour brew simulates in well under a
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second since it's pure CPU-bound iteration, no real time/IO involved. This
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replaces the naive preview a moment after a schedule is loaded.
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- Once running, a *dynamic* one: the already-elapsed part is the actual
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measured trace, and only the remaining steps are re-projected from the
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live temperature/step/`hold_remaining` each tick.
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In practice the dynamic total tends to run well above the static one - a
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schedule estimated at ~160 min commonly finishes closer to ~250-270 min.
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The static model assumes the plant instantly tracks the declared rate and
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that "reached" is instant once the math says so; the real PID cascade
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(`theta_err -> pid_hold -> heatrate_soll -> pid_heat -> heater power ->
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actual heat rate`) needs real time to spin up (constrained by the plant's
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thermal mass and the Smith predictor's transport-delay compensation) and
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then more time to settle within the tight 0.2°C "reached" tolerance
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(`tasks/sud.py`'s `TEMP_REACHED_TOLERANCE`) once nominally at target. That
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settling lag is roughly constant per step rather than proportional to the
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step's nominal duration, so it eats a larger fraction of short ramps and
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keeps accumulating across every ramp/hold transition in the schedule -
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many small (~20-90%) per-step overruns compounding into one large gap by
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the end, rather than one big error anywhere in particular. The dynamic
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re-anchoring is what corrects for this as a brew actually progresses; the
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upfront static number has no settling-time data to work with yet.
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The naive estimate is structurally optimistic - it assumes the plant
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instantly tracks the declared rate and that "reached" is instant once the
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math says so, when the real PID cascade (`theta_err -> pid_hold ->
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heatrate_soll -> pid_heat -> heater power -> actual heat rate`) needs real
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time to spin up and settle within the tight 0.2°C "reached" tolerance
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(`tasks/sud.py`'s `TEMP_REACHED_TOLERANCE`). The simulated estimate accounts
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for that (it's driven by the real controller dynamics), so it's normally
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within a few percent of how the dynamic one settles once a run actually
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finishes - if the two diverge by far more than that, suspect a real control
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issue rather than a forecasting one (see the `HoldCool` threshold note in
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`components/pid/temp_controller_base.py` - too tight a threshold there once
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caused exactly this kind of large, otherwise-unexplained gap, by making the
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controller chatter in and out of `COOL` and never actually converge).
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## Logging & analysis
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