from components.plant.pot import Pot from matplotlib.pyplot import plot, figure, subplot, grid, show, legend from components import APid from components.pid import Pid, Kalman from components.pid.tc_constants import * import numpy as np class TempController(APid): def __init__(self, dt, params, model_params): APid.__init__(self) self.pid_hold = Pid(dt) self.pid_rate = Pid(dt) self.theta_ist_set = 0 self.theta_soll_set = 0 self.heatrate_ist_set = 0 self.heatrate_soll_set = 1.0 self.heatrate_soll = 1.0 self.theta_ist = 0 self.heatrate_ist = 0 self.params = params self.model_params = model_params self.kalman_model = Kalman(dt, params['Kalman']) self.kalman_model_delay = Kalman(dt, params['Kalman']) self.kalman_plant = Kalman(dt, params['Kalman']) self.y = -1 self.state = States.INIT self.use_kalman = True self.pid_hold.set_params(params['Hold']) self.pid_rate.set_params(params['Heat']) self.model = Pot(dt, model_params) self.is_startup = True def set_theta_ist(self, value): self.theta_ist_set = value if self.is_startup: self.is_startup = False self.kalman_model.initial((value, 0)) self.kalman_model_delay.initial((value, 0)) self.kalman_plant.initial((value, 0)) def get_theta_ist(self): return self.theta_ist def set_heatrate_ist(self, value): self.heatrate_ist_set = value def get_heatrate_ist(self): return self.heatrate_ist def set_theta_soll(self, value): self.theta_soll_set = value def get_theta_soll(self): return self.theta_soll def get_theta_soll_set(self): return self.theta_soll_set def set_heatrate_soll(self, value): self.heatrate_soll_set = value def get_heatrate_soll(self): return self.heatrate_soll def get_heatrate_soll_set(self): return self.heatrate_soll_set def process(self): # Process Kalman of Plant Z_plant = self.kalman_plant.process_measurement((self.theta_ist_set, 0), 0.0) xp_plant = self.kalman_plant.process(Z_plant) theta_ist_plant = xp_plant[0, 0] heatrate_ist_plant = xp_plant[1, 0] * 60 # Process Kalman of Model k_model = self.kalman_model.process_measurement((self.model.get_temperature_intermediate(), 0), 0.0) xp_model = self.kalman_model.process(k_model) theta_ist_model = xp_model[0, 0] heatrate_ist_model = xp_model[1, 0] * 60 # Process Kalman of delayed Model k_model_delay = self.kalman_model_delay.process_measurement((self.model.get_temperature(), 0), 0.0) xp_model_delay = self.kalman_model_delay.process(k_model_delay) theta_ist_model_delay = xp_model_delay[0, 0] dtheta_ist_model_delay = xp_model_delay[1, 0] * 60 self.theta_ist_plant = theta_ist_plant self.dtheta_ist_plant = heatrate_ist_plant self.theta_ist_model = theta_ist_model self.dtheta_ist_model = heatrate_ist_model self.theta_ist_model_delay = theta_ist_model_delay self.dtheta_ist_model_delay = dtheta_ist_model_delay self.theta_ist = theta_ist_plant self.heatrate_ist = heatrate_ist_plant # Compensate for max heat rate to reduce overshoot if self.heatrate_soll_set > 0: self.pid_hold.scale(1.0/self.heatrate_soll_set) self.heatrate_soll = self.heatrate_soll_set * self.pid_hold.get_y() # print ("Model : T_ist={:2.2f}, dT_ist={:2.2f}".format(theta_ist_model, heatrate_ist_model)) # print ("Model*z-1: T_ist={:2.2f}, dT_ist={:2.2f}".format(theta_ist_model_delay, dtheta_ist_model_delay)) # print ("Plant : T_ist={:2.2f}, dT_ist={:2.2f}".format(theta_ist_plant, heatrate_ist_plant)) if 0: theta_err = self.theta_soll_set - (theta_ist_plant - theta_ist_model_delay + theta_ist_model) else: theta_err = self.theta_soll_set - theta_ist_plant heatrate_err = self.heatrate_soll - (heatrate_ist_plant - dtheta_ist_model_delay + heatrate_ist_model) diff = self.theta_soll_set - self.theta_ist self.process_fsm(diff) self.process_pid(theta_err, heatrate_err) def process_fsm(self, diff): # Process state state_next = self.state if self.state == States.INIT: if not self.is_startup: state_next = States.IDLE elif self.state == States.IDLE: if diff >= THRESH_IDLE_HEAT: state_next = States.HEAT self.pid_rate.reset() elif diff >= -THRESH_IDLE_HOLD: state_next = States.HOLD self.pid_rate.reset() elif self.state == States.HOLD: if diff >= THRESH_HOLD_HEAT: state_next = States.HEAT self.pid_rate.reset() elif diff <= -THRESH_HOLD_IDLE: state_next = States.IDLE elif self.state == States.HEAT: if diff <= -THRESH_HEAT_IDLE: state_next = States.IDLE elif diff <= THRESH_HEAT_HOLD: state_next = States.HOLD self.pid_hold.reset() if state_next != self.state: self.state = state_next print("New state = {}".format(state_next)) if state_next == States.HEAT: self.model.initial(self.theta_ist) self.kalman_model.initial((self.theta_ist, 0)) self.kalman_model_delay.initial((self.theta_ist, 0)) def process_pid(self, theta_err, heatrate_err): self.pid_hold.process(theta_err, -self.theta_ist) self.pid_rate.process(heatrate_err, -self.heatrate_ist) if self.state == States.IDLE: self.y = 0 else: self.y = self.pid_rate.get_y() self.model.set_power(max(0, 3500 * self.y)) self.model.process() def get_power(self): return self.y if __name__ == '__main__': dt = 1.0 temp_soll = 20 ctrl = TempController(dt, Test.tc_ctrl_params, Test.tc_model_params) plant = Pot(dt, Test.tc_pot_params) _y = np.empty(0) _fb = np.empty(0) _t = np.empty(0) _temp_soll = np.empty(0) _temp_ist_kalman = np.empty(0) _heatrate_ist_kalman = np.empty(0) _temp_ist_kalman_plant = np.empty(0) _heatrate_ist_kalman_plant = np.empty(0) _temp_ist_kalman_model = np.empty(0) _heatrate_ist_kalman_model = np.empty(0) a = 0.5 fb = 0 rho = 0.02 temps = [{'Temp': 20, 'Duration': 1000}, {'Temp': 40, 'Duration': 1000}, {'Temp': 50, 'Duration': 1000}, {'Temp': 60, 'Duration': 1000}, {'Temp': 70, 'Duration': 1000}, {'Temp': 80, 'Duration': 1000}, {'Temp': 78, 'Duration': 1000}] t = 0 for temp in temps: temp_soll = temp['Temp'] hold_counter = temp['Duration'] hold = False ctrl.set_theta_soll(temp_soll) ctrl.set_heatrate_soll(1.0) while True: if hold: if hold_counter == 0: break hold_counter -= 1 plant.process() temp_ist = plant.get_temperature() ctrl.set_theta_ist(temp_ist) ctrl.process() y = 3500*ctrl.get_power() power = max(0, y) plant.set_power(power) fb = plant.get_power() if abs(temp_ist - temp_soll) < 0.1: hold = True _y = np.append(_y, y) _fb = np.append(_fb, fb) _t = np.append(_t, t) _temp_soll = np.append(_temp_soll, temp_soll) _temp_ist_kalman_plant = np.append(_temp_ist_kalman_plant, ctrl.theta_ist_plant) _heatrate_ist_kalman_plant = np.append(_heatrate_ist_kalman_plant, max(-1, min(3, ctrl.dtheta_ist_plant))) _temp_ist_kalman_model = np.append(_temp_ist_kalman_model, ctrl.theta_ist_model_delay) _heatrate_ist_kalman_model = np.append(_heatrate_ist_kalman_model, max(-1, min(3, ctrl.dtheta_ist_model_delay))) t += 1 figure(1) subplot(3, 1, 1) plot(_t, _temp_ist_kalman_plant, _t, _temp_soll, 'r-', linewidth=1) legend(["ist", "soll"]) grid(True) subplot(3, 1, 2) plot(_t, _y, '-b', _t, _fb, '-r', linewidth=1) legend(["y", "pot"]) grid(True) subplot(3, 1, 3) plot(_t, _heatrate_ist_kalman_plant, '-b', linewidth=1) legend(["heatrate"]) grid(True) figure(2) subplot(2, 1, 1) plot(_t, _temp_ist_kalman_plant, '-b', _t, _temp_ist_kalman_model, 'r-', linewidth=1) legend(["plant", "model"]) grid(True) subplot(2, 1, 2) plot(_t, _heatrate_ist_kalman_plant, '-b', _t, _heatrate_ist_kalman_model, '-r', linewidth=1) legend(["plant", "model"]) grid(True) show() print("End of program")