29 Commits
Author SHA1 Message Date
jensandClaude Sonnet 5 4d59e11c1e sud: fail fast on malformed sud.json documents, one test per fixture
Sud.load() now calls utils/sud_validate.py's validate_sud() before
parsing: requires a non-empty 'steps' list, and for every resolved
step that sets its own 'temperature', a numeric ramp.rate - the one
genuinely unguarded crash site (ramp['rate'], no .get() fallback) hit
in tasks/sud.py, components/sud_forecast.py and demo_sud.py the moment
that step is reached, which for SudForecastEstimator can be as early
as the Load itself. A refused load is now logged with the specific
reason (previously silent). validate_sud() reuses Sud._parse_data()
directly rather than reimplementing default-merging/step-building.

tests/utils/test_sud_validate_fixtures.py covers 8 fixture docs plus
all 6 real sude/*.json files; tests/components/sud/test_sud_load.py
exercises the Sud.load() wiring itself (rejects, keeps prior schedule).

Also reworked both this and test_config_fixtures.py to generate one
dedicated test method per fixture file (dynamic setattr) instead of
looping with subTest inside a single method - subTest iterations don't
show up individually in `unittest -v`/IDE test runners, which made it
look like far fewer fixtures were covered than actually are.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01F4oEE99rkKVU8L8tkzXWdG
2026-07-11 13:27:20 +02:00
jens 9f262c48d0 log: match Sud's step Heating/Reached lines to requested format
"{descr}({number}) Heating"/"Reached" instead of the reverse
"Heating/Reached to Step {number} ({descr})" ordering.
2026-07-10 22:53:37 +02:00
jens 280f74edaa log: rename Sud's step-entry log line to describe the ramp phase
Every step ramps toward its target first (see _advance()'s own
comment) - "Heating to Step N (...)" names that phase instead of the
generic "Entering step".
2026-07-10 22:37:16 +02:00
jens ce5eb3bc23 log: Sud lifecycle transitions and stirrer/heater connect state
Logs load/start/pause/continue/stop/entering-step/wait-user/finished
on Sud (components/sud.py) and connected/disconnected on
StirrerTask/HeaterTask, using the self.log added earlier.

SudForecastEstimator.estimate() (components/sud_forecast.py) drives its
own throwaway Sud through an entire schedule in a tight loop (no real
waiting) to predict its duration, and re-runs that on every real step
transition too - since it's still a Sud, it logged through the exact
same "Sud" logger as the real, server-driven one, making an instant
internal forecast run indistinguishable in the log from an actual
brew. Gave it its own "SudForecastEstimator" logger, silenced to
WARNING by default, so only the real Sud's transitions show up.
2026-07-10 22:28:01 +02:00
jensandClaude Sonnet 4.6 d0a137e39e config: seed plant params from Pot.water_mass at server startup
Sud._parse_data now falls through to pot_config for all hardware keys
(mass, material, L, Td) — EMPTY_SUD no longer shadows them. brewpi.py
seeds pot/tc plant params from Pot.water_mass on startup so the
simulated plant is configured before any sud is loaded.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-30 19:45:13 +02:00
jensandClaude Sonnet 4.6 5142fcbf3d refactor: move pot hardware params and pid_type out of per-brew docs
Pot hardware constants (mass, material, L, Td) moved from sude/*.json
to config.json's Pot section; Sud/SudForecastEstimator accept pot_config
as baseline, per-brew pot sections may still override. Controller key
removed; pid_type moved into TempCtrl.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-30 19:41:04 +02:00
jensandClaude Sonnet 4.6 e2e3baab08 Refactor sud JSON pot params under a nested 'pot' key
Top-level pot_mass/pot_material/L/Td/grain_mass/water_mass and their
per-step overrides are now grouped under a 'pot' sub-object, matching
the structure already applied to sud_0010.json's parent level. Updated
all sude/*.json files and the parsing/consuming code in components/sud.py,
tasks/sud.py, components/sud_forecast.py, and scripts/demos/sud/demo_sud.py.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01T52JH848ojhXXHn1bAzdC3
2026-06-26 07:31:27 +02:00
jens 0be8ffcbe0 Revert "Run the Pot simulation from server startup, not just once a Sud loads"
This reverts commit 63fa093a8a.
2026-06-24 16:09:49 +02:00
jens 63fa093a8a Run the Pot simulation from server startup, not just once a Sud loads
PotTask.on_process() only calls Pot.process() once Pot.is_configured()
- which required plant params (M/C/L/Td) that, by design, only ever
came from a Sud's own doc via SudTask.apply_plant_params(). So with no
Sud loaded (or the temp controller disabled), the simulated Pot just
sat inert: manually driving the heater never moved its temperature at
all.

EMPTY_SUD's pot_mass/pot_material defaulted to 0/None, which would
have made a zero-mass plant (a ZeroDivisionError in Pot.process()) -
they're actually the physical kettle's own properties, not really
per-recipe (every sude/*.json so far uses the same pot), so default
them to that real kettle's values instead. server/brewpi.py now seeds
the Pot with derive_plant_params() from the not-yet-loaded Sud right
away, same as ambient temperature already was - a real Sud's own doc
still overrides these the moment one is loaded.
2026-06-23 20:01:59 +02:00
jensandClaude Sonnet 4.6 5ccfcef679 Add explicit initial grain_mass/water_mass to the Sud doc
Sud now parses top-level grain_mass/water_mass (sibling to pot_mass/
pot_material/L/Td, defaulting to 0/0) - what's actually in the pot before
the brew starts, as opposed to default.step's grain_mass/water_mass, which
is just inert template filler. All sude/*.json docs gain explicit values
matching what their first step already resolved to.

tasks/sud.py's apply_plant_params() now takes grain_mass/water_mass
directly instead of a step dict: on_step_changed() still passes the active
step's own (these vary as malt goes in/water boils off), but the Load
handler now reads Sud.grain_mass/water_mass directly instead of parsing
schedule[0]. The GUI's status-line mass preview (shown immediately on
Load, before Start) does the same.

Also fixes a latent bug found along the way: _continue_forecast_after_confirm()'s
reconstructed sub-doc was missing L/Td/grain_mass/water_mass entirely,
silently falling back to generic defaults instead of the real Sud's own
values - invisible only because every current sude/*.json happens to use
those same defaults.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DkkuG48uHFCGKe6dPSERFk
2026-06-22 20:19:25 +02:00
jensandClaude Sonnet 4.6 f1688d3c71 Derive Pot's L/Td from the Sud doc instead of a fixed server default
Sud now parses top-level L/Td fields from sude/*.json (defaulting to 0.2/30,
matching the old hardcoded server constants), and derive_plant_params()
returns them alongside M/C - constant for the whole brew, unlike M/C which
vary per step with grain/water mass. All sude/*.json docs gain explicit
L/Td fields.

Callers (tasks/sud.py, SudForecastEstimator, demo_sud.py) switch from the
narrow set_thermal_params(M, C)/set_model_params(M, C) to the full
set_plant_params(params)/set_model_plant_params(params), since
derive_plant_params() now always returns all four keys; both narrow setters
are removed as dead code.

Caught along the way: Pot.set_plant_params() unconditionally rebuilt the
Delay ring buffer, which was harmless when only ever called once at
construction - but now running on every Sud step change, it was wiping
in-flight delayed power at each step boundary. Fixed to only rebuild when
Td actually changes; verified this restores the exact original forecast
result for sud_0010.json.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DkkuG48uHFCGKe6dPSERFk
2026-06-22 18:45:07 +02:00
jensandClaude Sonnet 4.6 44b1b0c705 Have Sud report its own tick-counted elapsed time to clients
Window._elapsed_min() (client/brewpi_gui.py) reconstructed the dynamic
forecast's x-axis from wall-clock time times the server's nominal
configured sim_warp_factor. But that warp factor is only nominal -
real asyncio/Python scheduling overhead across the 7 concurrent tasks
means the actually-achieved speedup runs measurably below it (~80x
instead of 100x, confirmed by timing HoldRemaining countdowns against
real elapsed time), especially under heavy message/print load. Since
the GUI's reconstruction assumed a precise, constant mapping, the live
measured trace visibly drifted behind the forecast - most visible on
short, transition-dense test schedules where the timing slip is a
large fraction of the total duration.

components/sud.py: Sud now tracks 'elapsed' (tick-counted simulated
seconds since the run started, frozen while PAUSED/IDLE/DONE, reset on
start()) - the ground truth for run progress, immune to real-world
pacing jitter. tasks/sud.py broadcasts it as {'Sud': {'Elapsed': ...}}.

client/brewpi_gui.py: replaced sud_start_time/sud_paused_total/
sud_pause_started_at and all the wall-clock reconstruction in
_elapsed_min() with sud_elapsed_seconds, set directly from the
server's 'Elapsed' broadcasts - simpler too, since pause-freezing is
now handled server-side rather than needing separate client-side
bookkeeping.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LhiQe64F74uHV8jzuoSa5K
2026-06-22 11:21:39 +02:00
jensandClaude Sonnet 4.6 2bdd3203cf Make Sud steps ramp based on the actual temperature gap, not a 'ramp' key
Previously, whether a schedule step ramped at all was decided purely by
the presence of a 'ramp' key (components/sud.py's _advance()) - a
hold-only step jumped straight into its hold countdown, assuming the
plant was already at temperature. Now every step ramps toward
'temperature' first, for as long as the controller's own gap-tracking
FSM (TempControllerBase, already distinguishing HEAT/COOL/HOLD) says
the gap actually warrants it - via the new is_holding() (on APid and
TempControllerBase), which replaces a separate, redundant
TEMP_REACHED_TOLERANCE constant duplicated across tasks/sud.py,
components/sud_forecast.py, and scripts/demos/sud/demo_sud.py.

set_theta_soll() now recomputes the FSM eagerly so is_holding() can't
read stale HOLD for a tick after a much-further-away target is pushed.

components/sud.py's _build_step() always synthesizes a 'ramp' block
from default.step.ramp (so 'rate' is always available), but leaves
'temperature' undefaulted - every real sude/*.json's
default.step.temperature is inert template filler, and defaulting it
would send hold-only steps chasing 0 degrees. SudTask/
SudForecastEstimator/the demo only push a new theta_soll/heatrate_soll
when a step actually specifies its own temperature; otherwise the
controller keeps whatever the previous step left running.

Also fixes a related crash this surfaced: SudTask.remaining_schedule()'s
synthetic mid-hold step dropped 'ramp' to signal "don't re-ramp" - now
that every step always carries a 'ramp' dict, dropping it left 'rate'
missing the moment the synthetic step was re-resolved by
SudForecastEstimator. Drops 'temperature' instead, which is what
actually signals "no new target" under the new model.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LhiQe64F74uHV8jzuoSa5K
2026-06-22 09:35:53 +02:00
jens 6edb18cde9 Allow Start to restart a finished Sud from the beginning
start() only allowed a fresh run from IDLE, so once a brew reached
DONE, clicking Start again (the GUI correctly re-enables it once not
running) was silently a no-op. DONE now restarts the same way IDLE
does.
2026-06-21 15:08:40 +02:00
jens 2c25b8be50 Sud: server always starts empty; sude/*.json is purely a client concern
Several sude/*.json schedules can exist on disk; only one runs at a
time, chosen by a client Load. Sud no longer takes a path at all - it
starts empty (EMPTY_SUD) and the server config no longer names a
specific schedule file, removing the implicit link to sud_0010.json
in particular. Reading/writing sude/*.json is now entirely the
client's job (e.g. the GUI's Load/Save file dialogs); the server's Sud
only ever holds whatever was last Load()ed, in memory, until replaced
or the server restarts.

Updates demo_sud.py/demo_sud_save_load.py to construct an empty Sud()
and load() a schedule explicitly, matching the new constructor.
2026-06-21 10:24:45 +02:00
jens 3ed2961dce Stop Sud.load() from overwriting the configured sud.json on disk
load() used to immediately persist whatever was loaded back to
self.path - the file the server was originally configured with. This
meant any Load (including "New Sud"'s empty schedule) silently
clobbered the currently-configured brew file, with no way to get it
back. load()/save() now operate purely on an in-memory copy; a client
that wants to persist a schedule does so explicitly itself (the GUI's
Save already prompts for a destination - this just removes the
hidden, automatic disk write load() was doing underneath it).
2026-06-21 10:12:47 +02:00
jens 194156f244 Move Sud step's target temperature from ramp.temp to step.temperature
A step's target temperature applies to the whole step (it's what a
ramp ramps to and what a hold then holds at), not just its ramp phase
- promote it from a nested "ramp": {"temp": ...} to a step-level
"temperature" field, defaulted like descr/grain_mass/etc. Updates all
consumers (Sud._build_step, SudTask, the GUI's forecast estimator,
demo_sud.py) and migrates sude/sud_0010.json and the README.
2026-06-21 09:47:45 +02:00
jens 9bd9889cb0 Allow a Sud step to combine a ramp and a hold
A step can now carry both 'ramp' and 'hold': it ramps to the target
temp, then holds there for the given duration, instead of needing two
separate schedule entries. Sud.temp_reached() switches such a step
from its ramp phase into its hold phase in place (re-firing the
step-changed callback so SudTask/demo_sud re-apply the hold's stirrer
settings); user_wait_for_continue still applies once the whole step -
both phases - is done.

Merges sud_0010.json's three ramp/hold pairs into combined steps.
2026-06-21 09:01:04 +02:00
jens 2f7d48b2cb Revert Sud hold "duration" back to minutes
Reverts 19dc7a9 ("Fix Sud hold duration units: seconds, not minutes")
per explicit instruction - duration is minutes again. Re-adds the
*60.0 conversion in Sud._advance() (hold_remaining is ticked in
simulated seconds), the matching conversion in the forecast plot's
_estimate_course(), and flips the README wording back.
2026-06-21 00:32:55 +02:00
jens 13e507e2b5 Rename Sud's Download/Upload to Save/Load throughout
Renames everywhere the concept appears: Sud.download()/upload() ->
save()/load(), the 'Download'/'Upload' websocket messages ->
'Save'/'Load', the brewpi_gui menu actions, handlers and
sud_download_path -> sud_save_path, and the demo script. Behavior is
unchanged - this is naming only, from the client's perspective (save
to / load from a local file) rather than the server's.
2026-06-20 23:58:21 +02:00
jens 5d884ca3da Wire Pause/Stop to the Sud state machine, with a resumable pause
components/sud.py: adds SudState.PAUSED. pause() freezes RAMPING/
HOLDING (the hold countdown and ramp-reached checks both no-op while
PAUSED, since they're gated on the exact state they froze); start()
now doubles as resume when paused. stop() aborts back to IDLE from
any in-progress state, reusing the same reset logic as __init__/
upload() (factored into _reset_run_state()).

tasks/sud.py: maps 'Pause'/'Stop' messages to the new methods, and
turns the stirrer off on IDLE (not just DONE) so stop() actually
silences it instead of leaving the last step's stirring running.

client/brewpi_gui.py: wires the Pause/Stop toolbar actions, extends
update_sud_actions() so Start doubles as Resume and Stop stays usable
while paused, and freezes the forecast plot's progress line for the
duration of a pause (tracked via accumulated paused time) instead of
letting it drift ahead of actual progress.
2026-06-20 23:48:03 +02:00
jens db57f3305c Add upload/download of sud.json over the Sud websocket channel
Sud.download() returns the on-disk document; Sud.upload() validates,
persists, and resets the schedule, refusing mid-brew or malformed input
so the current schedule is never left half-applied.
2026-06-20 22:14:27 +02:00
jensandClaude Sonnet 4.6 241a796ffa Make grain_mass/water_mass per-step and re-derive plant params on change
grain_mass and water_mass now live on each step (defaulted from
default.step) instead of being fixed for the whole brew, since both
change over a mash (malt going in, water boiling off).
Sud.derive_plant_params() takes them as arguments so it can be
recomputed per step; the demo re-applies the resulting M/C to both the
real plant and the controller's Smith-predictor model on every step
change via the new Pot.set_thermal_params()/
TempController.set_model_params().

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CgR9tPaSzFkAwRAUyeaaCD
2026-06-20 07:45:42 +02:00
jensandClaude Sonnet 4.6 33f75c22d2 Print each Sud step's number and description in the demo
Makes it easier to follow which schedule step is currently active
when watching the demo run.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CgR9tPaSzFkAwRAUyeaaCD
2026-06-20 07:28:26 +02:00
jensandClaude Sonnet 4.6 123318ac85 Redesign Sud schedule format: separate ramp/hold keys with defaults
Steps now declare a "ramp" or "hold" key instead of a flat "type", and
unspecified fields (including nested stirrer settings) fall back to a
new top-level default.step structure. Stirrer config is now
interval_time/on_ratio, mapping directly onto AStirrer's cycle
time/duty cycle instead of separate on/off durations. Update
components/sud.py, tasks/sud.py, the Sud demo, sude/sud_0010.json, and
the README to match.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CgR9tPaSzFkAwRAUyeaaCD
2026-06-20 07:20:52 +02:00
jensandClaude Sonnet 4.6 b6551c6433 Derive Pot's M/C from pot/grain/water mass instead of hardcoding them
Add Sud.derive_plant_params(), which combines pot_mass/pot_material/
grain_mass/water_mass into a single lumped (mass, specific heat) pair
using approximate specific-heat constants for water, grain, and (by a
small material lookup table) the pot itself. demo_sud.py now builds
its plant_params from this instead of hardcoded C/M values, keeping
L/Td as the only manually-tuned plant parameters.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-19 19:34:15 +02:00
jensandClaude Sonnet 4.6 19dc7a95bb Fix Sud hold duration units: seconds, not minutes
_advance() multiplied "duration" by 60, treating it as minutes;
stirrer_speed (percent) and stirrer_time_on/off (seconds) were already
handled correctly with no conversion. Also fix the README's "duration
minutes" wording to match.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-19 19:17:42 +02:00
jensandClaude Sonnet 4.6 b33f89a569 Adapt Sud/SudTask/demo to the new flat heat/hold schedule schema
sude/sud_0010.json moved from a list of combined ramp+hold+wait
"Rasten" with global stirrer constants to a flat "schedule" list of
explicit {"type": "heat"|"hold", ...} steps, each carrying its own
stirrer_speed/stirrer_time_on/stirrer_time_off and an optional
user_wait_for_continue (+ user_message).

- components/sud.py: Sud now tracks the current `step` instead of
  `rast`; "heat" steps enter RAMPING (advanced externally via
  temp_reached()), "hold" steps enter HOLDING and count down
  `duration` minutes (0 if omitted). Either step type can pause in
  WAIT_USER via user_wait_for_continue, surfaced through the new
  user_message attribute.
- tasks/sud.py: SudTask only pushes theta_soll/heatrate_soll on
  "heat" steps, converts each step's stirrer_time_on/off into a
  duty_cycle/cycle_time on every step change (replacing the old
  state-based RAMPING/HOLDING stirrer switching), and broadcasts
  user_message changes. Stirring is now fully schedule-driven instead
  of implicitly stopped on WAIT_USER/DONE (DONE still stops it, since
  there's no step left to read settings from).
- scripts/demos/sud/demo_sud.py: mirrors the same step-driven wiring.
- README's Mash schedules section rewritten for the new schema.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-19 19:09:43 +02:00
jensandClaude Sonnet 4.6 7e131df4ca Add mash-schedule (Sud) automation: temp/rate sequencing + stirrer switching
brewpi.py had a dead -m/--model CLI arg and sude/*.json schedules were
pure data with no code to drive them, despite the README documenting
them as if they were already wired up.

Add components/sud.py's Sud, which loads a sude/*.json schedule and
steps through its Rasten (ramp -> hold -> optional wait-for-user ->
next rest), and tasks/sud.py's SudTask, which drives the temperature
controller's theta_soll/heatrate_soll from the current rest and
switches the stirrer between continuous (ramping) and intermittent
(holding, via stirrSpeedRast/stirrDutyRast/stirrCycleTime) operation.
Exposes progress on a new "Sud" WebSocket channel and accepts
Start/Confirm commands. Enabled via a new optional top-level "sud"
config key (see config.json.templ/.sim).

"Reached target" is detected via abs(theta_ist - theta_soll_set) <
tolerance rather than tc.state == HOLD, since the latter can still
read HOLD left over from the previous rest for one tick after a new
target is pushed (tc.state only updates on the controller's own,
independently-scheduled process() tick).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-19 17:54:42 +02:00