fix: smooth HOLD→HEAT power transition (bumpless transfer + cascade timing)

Two root causes for the visible power dip at every ramp-to-ramp
step boundary:

1. One-tick cascade delay: heatrate_soll was computed from
   pid_hold.get_y() before pid_hold.process() ran in that tick,
   so the first tick of a new ramp used the stale hold-phase
   output (≈0) as the rate setpoint, driving pid_heat to near
   zero.  Fix: move heatrate_soll computation inside process_pid(),
   after pid_hold.process().

2. Cold-start reset: pid_heat.reset() at HOLD→HEAT discarded
   the hold-phase integral, so pid_heat had to ramp up from
   zero on every new step.  Fix: remove the reset (bumpless
   transfer) — the hold-phase integral is a warm starting point
   that carries the baseline hold power into the new ramp.

Together these eliminate the ~1s dip to near-zero and replace
the slow 20–30s integral ramp-up with an immediate start at
roughly hold-level power, climbing monotonically to the target.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
This commit is contained in:
2026-06-30 20:33:12 +02:00
co-authored by Claude Sonnet 4.6
parent e7824dc297
commit b3923fb1c0
4 changed files with 12 additions and 10 deletions
+3 -1
View File
@@ -96,7 +96,9 @@ class TempControllerFsm:
elif self.state == States.HOLD:
if diff >= self.thresholds['HoldHeat']:
state_next = States.HEAT
self.pid_heat.reset()
# No pid_heat.reset() here — bumpless transfer: carry the
# hold-phase integral into the new ramp so power doesn't
# drop to near-zero and crawl back up from scratch.
elif diff <= -self.thresholds['HoldCool']:
state_next = States.COOL
self.pid_cool.reset()