Make Sud steps ramp based on the actual temperature gap, not a 'ramp' key

Previously, whether a schedule step ramped at all was decided purely by
the presence of a 'ramp' key (components/sud.py's _advance()) - a
hold-only step jumped straight into its hold countdown, assuming the
plant was already at temperature. Now every step ramps toward
'temperature' first, for as long as the controller's own gap-tracking
FSM (TempControllerBase, already distinguishing HEAT/COOL/HOLD) says
the gap actually warrants it - via the new is_holding() (on APid and
TempControllerBase), which replaces a separate, redundant
TEMP_REACHED_TOLERANCE constant duplicated across tasks/sud.py,
components/sud_forecast.py, and scripts/demos/sud/demo_sud.py.

set_theta_soll() now recomputes the FSM eagerly so is_holding() can't
read stale HOLD for a tick after a much-further-away target is pushed.

components/sud.py's _build_step() always synthesizes a 'ramp' block
from default.step.ramp (so 'rate' is always available), but leaves
'temperature' undefaulted - every real sude/*.json's
default.step.temperature is inert template filler, and defaulting it
would send hold-only steps chasing 0 degrees. SudTask/
SudForecastEstimator/the demo only push a new theta_soll/heatrate_soll
when a step actually specifies its own temperature; otherwise the
controller keeps whatever the previous step left running.

Also fixes a related crash this surfaced: SudTask.remaining_schedule()'s
synthetic mid-hold step dropped 'ramp' to signal "don't re-ramp" - now
that every step always carries a 'ramp' dict, dropping it left 'rate'
missing the moment the synthetic step was re-resolved by
SudForecastEstimator. Drops 'temperature' instead, which is what
actually signals "no new target" under the new model.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LhiQe64F74uHV8jzuoSa5K
This commit is contained in:
2026-06-22 09:35:53 +02:00
co-authored by Claude Sonnet 4.6
parent 48d5235558
commit 2bdd3203cf
9 changed files with 126 additions and 92 deletions
+28 -25
View File
@@ -2,21 +2,31 @@
Confirmed spec for a `Sud` schedule step's internal phase order
(`components/sud.py`), from a design discussion clarifying how `ramp`/
`hold`/user-confirm interact.
`hold`/user-confirm interact, since implemented (gap-based ramping).
## Phase order
`ramp` -> `hold` -> user-confirm. Each step independently opts into
`ramp` and/or `hold` by including that key (`_build_step()`,
`sud.py:35-45`); the other phase is skipped entirely if its key is
absent. The `'ramp'` key's presence is the *only* trigger for ramping
(`_advance()`, `sud.py:192-210`) - there is no diff-based decision
(`T_actual` vs. `T_target`) anywhere that decides whether to ramp, and
no internal setpoint-trajectory limiter in the temperature controller
(`set_theta_soll()` is an instant, unconditional assignment,
`components/pid/temp_controller_base.py:81-82`). The `ramp` key both
gates ramping *and* carries its settings (`rate`); it does not merely
override settings on top of an always-on ramp.
`ramp` -> `hold` -> user-confirm. Every step ramps toward `temperature`
first - this is *not* gated by whether the step has its own `ramp` block
(`_build_step()` always synthesizes one from `default.step.ramp`,
`sud.py:35-52`); `_advance()` (`sud.py:192-204`) always enters `RAMPING`.
How long that actually takes depends on the real gap, decided by the
temperature controller's own gap-tracking FSM
(`TempControllerBase.is_holding()`, `components/pid/temp_controller_base.py`)
rather than any fixed tolerance - `SudTask.on_process()`
(`tasks/sud.py:200-203`) calls `sud.temp_reached()` once `tc.is_holding()`
is true. `set_theta_soll()` recomputes the FSM eagerly
(`temp_controller_base.py:81-89`) so `is_holding()` can't read one tick
stale after a new target is pushed.
`temperature` is the one field deliberately *not* defaulted from
`default.step` (`sud.py:52`) - every `sude/*.json`'s
`default.step.temperature` is inert template filler, never a real shared
target. A step omitting it has no new target of its own: `SudTask`/
`SudForecastEstimator`/the demo driver all skip pushing `set_theta_soll`
in that case (`step['temperature'] is not None` guard), so the controller
just keeps whatever the previous step left running and the ramp resolves
immediately. `hold` stays opt-in, gated by raw presence as before.
## Duration `0`
@@ -42,17 +52,10 @@ message": `user_message` (display text) and `user_wait_for_continue`
(the actual block) are independent fields - a step can show a message
without blocking, or block silently.
## Open items
## Resolved
- [ ] **Pure-hold steps never (re-)set the controller's target
temperature.** For a step with only `hold` (no `ramp`),
`tasks/sud.py`'s `on_step_changed` never calls `tc.set_theta_soll()`
- the guard at line 73 requires `ramp is not None`. The
controller's target temperature for a pure-hold step is whatever
was left from the previous step's ramp; there's no explicit
fallback to the hold step's own `temperature` field. `README.md`
(Mash schedules section) documents this as designed behavior
("`SudTask` drives ... `theta_soll`/`heatrate_soll` from ramp
steps ... counts down hold steps' duration"), so it's intentional,
not a bug - but it means a schedule can't express a temperature
jump straight into a hold without a `ramp` block.
- [x] **Pure-hold steps never (re-)set the controller's target
temperature.** Moot now that ramping isn't gated by the `ramp` key:
`SudTask.on_step_changed` pushes `set_theta_soll`/`set_heatrate_soll`
for *any* step that specifies its own `temperature`, not just ones
with an explicit `ramp` block.